JP Electric Wire Rope Hoists

Keyword:JP Electric Wire Rope Hoists   Model:1ton-20ton   Time:2018-10-1 17:33:27

JP electric wire Rope Hoists, as orthodox type of hoists, boasting high performance for use in rugged jobs, highly processed by automatic CNC equipment and inspected carefully by inspector engineers. Electric wire rope hoists with motorized trolley or without motorized trolley is both available, and they are also called hitachi electric wire rope hoists.

Features

• Professional R&D Management with elegant appearance and exquisite design

• High certification approved, high quality tested with high advanced technology

• High Safety and Precision, efficient and excellent performance, strict inspection

• Compact, dustproof structure, occupying minimal space and requiring less maintenance

• Installation cost can be reduced, proving perfect and complete after-sale service

• Two brakes system with highly electric cabinet and thermal protector for safety

• Low noise, less pollution to environment, energy, time saving and labor saving

• Great endurance a lot of Mechanisms for User-friendliness and reliability

• Greatly improved through heat treatment and careful complex process

• With punch Mark shows the reference point of hook inspection and caution mark

• Assembly and disassembly are easy, easy to carry, transport and installation

• Inspection window for Gears makes possible to check conditions lubrication

• With sturdy and durable and neat nuts, screws, bolts processed by skillful technic

• Counter for memorizing starting times makes easy to check lifetime of parts

Capacity                                                   1ton-20ton
Condition                                                  New
Usage                                                        Lifting equipment
Power Source                                           Electric
Sling Type                                                 Wire Rope
Certification                                              CE & ISO9001:2008
Warranty                                                   1 year
After-sales Service                                  Provided 
Hoist color                                                General gray/Provide your required color atlas
Hoist shell                                                 Light aluminum alloy steel
Hoist brake                                               Two braking device
Work class                                                M4
Stand lift height                                        6m/9m
Hoist Transformer                                    24V/ 36V low voltage transformer
Hoist Voltage                                            200-600V/50-60Hz/3Phase
Delivery Time                                            25 days
Packaging Details                                     Plywood cases
HS code                                                     8425110000

PDF DOWNLOAD

JP Electric Wire Rope Hoists (technical brochure).pdf

INTRODUCTIONS

JP Electric Wire Rope Hoists, as orthodox type of hoists, boasting high performance for use in rugged jobs, highly processed by automatic CNC equipment and inspected carefully by inspector engineers. JP electric wire rope hoists prove handy for use in a busy factory where the load travelling range is wide and transforming operating are frequent. When the rail is installed the full length or width of a building’s ceiling, the JP electric wire rope hoists may be used as an overhead travelling crane. Loads can be speedily transported merely by manipulating the push-button switches. Several hoist units can be mounted on one rail. These type hoists are made according to the high Hitachi technology, while they are cheaper than the original Hitachi type. 

They are Japanese Hitachi technology, and almost 100% same as original Hitachi wire rope hoist, These electric wire rope hoists made in china are composed of a rational system with unitized brake, motor, drum, reduction gear, and auxiliary brake. which detects the amount of lining abrasion and the brake equipped with an automatic adjusting device to apply brake torque in proportion to the amount of lining abrasion. What’s more, the motorized trolley efficiently transports loads to destined locations. All components are auto-tested by world first-class test machine. With the sensitive steady double braking device and protecting device manufactured by best processing technic with low repair rate, they are safer and more durable. Besides, the wire ropes are strong durable scientific designing which are never to be intertwined. All Electrics System we use Such as Cables, AC Contactors, Transformers, Push Button Switch are produced professionally by Best Famous Electrics Factory in China. 

With sturdy and dustproof structure, the electric wire rope hoists have experienced more than 3 times Polishing Procedures to Keep Smooth & Shining Surface. And Hoists Surface is 3 Layers of Shoving Varnish Painting by Best Painting Technic to keep shining and Durable. Grinding Gears through Heat-treating; Gear Box & Rotors are Professionally Processed with Grease Lubricating System; Specially Processed Forging Sturdy Hooks. With Thermal Protector; motors Coils are special manufactured by hand in our own factory by Unique Processing Technic, Keeping Super Quiet Voice and Long Service Life with easy heat dissipation. Finally, we insist on the most favorable price and highest quality guarantee to every our customers. 

Produced as Japan's advanced high-precision technology, the structure is more scientific and rational, noiseless and compact, long life, and increasing the security and easy maintenance design, more reliable and safe to use. The safety can be ensured because the main brake and auxiliary brake work together. 

JP electric wire Rope Hoists can be provided with any color finish to meet customer requirements and epoxy coating is available for an addition. Optional enclosures are available for various non-hazardous locations, as well as certain hazardous locations, and the explosion-proof units are available to meet Class I, Group D or Class II, Groups E, F or G criteria. Spark-resistant features are available when specified is required. 

JP electric wire Rope Hoists are widely applied for many purposes such as lifting cargoes in factories, mining, railroads, warehouses, as overload travelling cranes, overhead cranes, wind power projects, shipping, workshops, construction sites, industrial fields, farmlands, agricultural areas, and many other applications. 

JP electric wire Rope Hoists are also called Japan design type wire rope hoists, single rail Wire Rope hoists, electric wire rope with double rails trolley, Hitachi rope hoists, JP electric wire rope hoists with double rail type, stationary type JP electric wire hoists, Japanese wire rope hoists, Hitachi type wire rope hoists.

JP electric wire rope hoist made in china(single rail).jpg

JP Electric Wire Rope Hoist made in china (double rail)1-1.jpg

Detailed Description

1. Brake system
 The brake is equipped with an automatic adjusting device to apply brake torque in proportion to the amount of lining abrasion, the auxiliary brake ensure hoist safe when then main brake stop working. A brake with automatic adjusting device is adopted, and the brake is automatically adjusted in proportion to the amount of lining abrasion. Dual system of the main brake and the auxiliary brake is adopted. If the braking force of the main brake is reduced, the auxiliary brake unit, a new system with minimal impact, prevents the drop of the load. Together with the automobile brake, it will compose a double braking system. 

Japanese Hitachi Electric Wire Rope Hoist made in china1-2.jpg

2. Gear Inspection Window
 Gears have experienced reprocessing which makes them high precision. Thanks to lubrication condition and visual checks of gear case teeth surface, they will greatly improve inspection accuracy to some degree.

Japanese Hitachi Electric Wire Rope Hoist made in china1-3.jpg

3. Reduction gear unit
 The building blocks of the spur gears facilitate the maintenance inspection. Equipped with a grease lubricating system, grease is filled in the gear unit on shipment, which is used to prolong the operation time and eliminate the replenishment prior to use.
 4. Hooks
 They are strong and safe. It's hot forging with perfect strength that is hard to break. The operation safety of the lower hook is ensured by its 360 degrees rotation and safety tongue piece


Japanese Hitachi Electric Wire Rope Hoist made in china1-5.jpg

5. Thermal protectorSelf-protective device
 Hoisting motor is provided with a thermal protector which senses the heat of the motor coil and functions to protect the motor from burning damages caused by over work. As customer required, we will adopt thermal protector inside of electric wire rope hoists, hoist motor will automatically stops.
6. Overload Control
 Stop electric wire rope hoists' work immediately when sensing overwork to protect hoist working safely.
7. Hand Switch 
 
An ergonomic shape design ensures hand switch operated friendly. The button with a light soft operating sensation satisfied the operator not fatigued after a long operation. The push button is totally enclosed type and is made of plastic. It is light and easy to use without the danger of electric shock.

Japanese Hitachi Electric Wire Rope Hoist made in china1-5.jpg

8. Frequency Inverter
 Add this frequency converter can produce 2 speeds or variable speeds, and electric wire rope hoists can have soft starting and soft stopping.
9. Control box
 The starting time counter in the control box facilitates checking of the lifetime of consumable parts and the gear inspection window in the control box allows visual checks of the condition of the gear teeth surface and lubrication to some degree. Besides, the punch mark on the hook indicates the reference point for the hook inspection of deformation, which is safe and easy. And the clamp type control box cover facilitates opening and closing. They adopt Schnerider A.C.contactor, and well-known other brands electric parts.

Japanese Hitachi Electric Wire Rope Hoist made in china1-8.jpg

Japanese Hitachi Electric Wire Rope Hoist made in china1-7.jpg

JP Electric Wire Rope Hoists manufacturers2-9.jpg

10. Motor unit
 Each JP electric wire rope hoist is equipped with a motor which provides optimal starting torque for the hoists. The hoisting motor is provided with a thermal protector which senses the heat of the motor coil and functions to protect the motor from burning damage caused by over-frequent starting times. Furthermore, because they are employed cooling fans and large-capacity ball bearings, the class B insulating motor can withstand severe operating conditions.
11. Electromagnetic switch with mechanical interlock
 A mechanical interlock is provided for the electromagnetic switch to prevent malfunction.
12. Steel drum and sheave
 The drum (2-and-4-fall models for 2 to 5tons, except for ultra high lift hoists) and sheaves are made of steel plate, and the grooves are processed by a special press method. This makes the life of the drums and sheaves about three times longer than existing cast metal ones compared with our products.

Japanese Hitachi Electric Wire Rope Hoist made in china1-9.jpg

13. Double-limit switch
 When the load block has reached the upper limit, the control circuit of the electromagnetic switch is turned off and the operation is stopped. Should a short-circuit occur, or the main continue to operate due to a reverse phase connection, causing the load block to more further upward, the motor main circuit is cut off.
 14. Wheels
 The electric wire rope hoist travels by guide rollers and flangeless wheels remarkably reduce the wear of I-beam and wheels. Positioning is facilitated by a brake provided and small travel inertia. Brake torque can be adjusted, also. Besides the standard type and the low headroom type, wheels of the double rail type from two to five tons are quenched, and thus the lifetime is more than 2.5 times longer than that of previous hoists. Since the self-adjusting center core is adopted, the wheels closely follow the rails and are hard to derail during operation.

Japanese Hitachi Electric Wire Rope Hoist made in china1-10.jpg

15. New mechanism
 K size, from road surface of the traveling rail to the top surface of the double rail electric wire rope hoists, is reduced by 20% and weight is reduced by 10%, and thus installation and operability are improved.

Japanese Hitachi Electric Wire Rope Hoist made in china1-11.jpg

16. Wire rope
 Due to the sturdy elasticity, they are very durable and the inspection of rope end has been easy.

Japanese Hitachi Electric Wire Rope Hoist made in china1-15.jpg

Japanese Hitachi Electric Wire Rope Hoist made in china1-12.jpg  Japanese Hitachi Electric Wire Rope Hoist made in china1-13.jpg

17. Load block
 The load block is provided with a safety lever (to prevent rope from dislodging) in addition to a safety cover.

Japanese Hitachi Electric Wire Rope Hoist made in china1-14.jpg

18. Pushbutton cable
 The pushbutton cable and protective wire are built into a single assembly so that there will no longer be a broken wire by hooking the protective wire. This design also assures ease of pushbutton operation.

JP Electric Wire Rope Hoists china manufacturers2-12.jpg


Japanese Hitachi Electric Wire Rope Hoist made in china1-16.jpg

Japanese Hitachi Electric Wire Rope Hoist made in china1-17.jpg

Others
 1. Some parameters
 Certification:                  ISO
 M4 /FEM:                      1AM (M5 customized available)
 Insulation grade:           F
 Protection class:           IP54,or IP 55;push button:IP65
 Noise:                           81dB.
 2. Fast reply all your questions on line or by email or by telephone, we are responsible for any problems if it is resulted by our reasons (Such as give you free new parts to repair it or give enough some compensation cost to you)

                   Japanese Hitachi Electric Wire Rope Hoist made in china1-18.jpg

 1. Motorized trolley                                       5. Inspection window of gears
 2. Reduction gear unit                                  6. Control box
 3. Auxiliary brake unit                                   7. Motor unit
 4. Steel drum and sheave                            8. Brake unit
 Except for those parts, there are also reduction in size and weight with new mechanism, thick wire rope, rope end, hooks with punch mark, integrated pushbutton cable, user-friendly pushbutton and other accessories.

Japanese Hitachi Electric Wire Rope Hoist made in china1-19.jpg

Japanese Electric Wire Rope Hoists manufacturers2-7.jpg

Any of your kind inquiry would be replied within 12 hours. We provide well-trained and experienced sales staffs will reply all your concerns in fluent English. Beside, OEM services are available with us, our professional designer would make your private idea into being. If any problem, take picture or video, contact us, we will provide technical information timely to help you find out the reason. If our responsibility, we will provide relevant parts, and instruct you to repair it. The guide manual is provided and some cautions are indicated for convenient use for operators. We also accept the customized electric wire rope hoists with special design and brand. Please remind to respect our operating manual to operate machine rightly to guarantee safety when operating our machine.

Site photos:

Technical info

Japanese Hitachi Electric Wire Rope Hoist made in china1-20.jpg

Specifications

Type
Capacity      (t)
Lifting    Speed (m/min)
Standard Lift (m)
Lifting    Motor
Traversing Motor
Wire Rope
Test Load         (t)
I - beam (mm)
Classific-ation
Min. Radius of Ring    Rail          (m)
Weight  (kg)
50Hz
60Hz
Power         (kw)
Rotation    Speed           (r/min) 
Power         (kw)
Rotation Speed           (r/min) 
Traversing Speed                    (m/min)
Diameter (mm)×falls                  
50Hz
60Hz
JP0102S
1
11
13.2
6
3
1380 (50Hz)  1656 (60Hz)
0.3
1380 (50Hz)  1656 (60Hz)
21
25
8 × 2
1.25
88-124
M4
1.5
165
JP0202S
2
8.4
10.08
3
0.3
11.2 × 2
2.5
100-152
1.8
250
JP0302S
3
7.5
9
5.5
0.45
10 × 2
3.75
100-152
2
315
JP0504S
5
6.7
8.04
9
7.5
0.63
12 × 4
6.25
116-180
3
685
JP07504S
7.5
6.7
8.04
9
0.47 × 2
14
17
14 × 4
9.375
142-180
3
/
JP1004S
10
5
6
11
0.47 × 2
16 × 4
12.5
150-178
straight    line
/
JP1504S
15
2.5
3
13
0.7 × 2
20 × 4
18.75
158-178
/
JP2004S
20
2.5
3
15
0.7 × 2
22.4 × 4
25
158-178
/

 

Dimensions (mm)

Type
 
Capacity (t) 
Headroom
L
A
B
M
W
K
J
Фd
Фp
a
H
JP0102S
1
790
6000
545
350
345
200/290
20
85
45
96
23
JP0202S
2
985
6000
595
435
415
200/290
30
75
56
96
36
JP0302S
3
1115
6000
645
475
460
230/310
35
80
71
128
42
JP0504S
5
1190
8000
845
690
455
230/310
/
/
90
156/140
58
JP07504S
7.5
/
/
/
/
/
/
/
/
/
/
/
JP1004S
10
/
/
/
/
/
/
/
/
/
/
/
JP1504S
15
/
/
/
/
/
/
/
/
/
/
/
JP2004S
20
/
/
/
/
/
/
/
/
/
/
/

 

Japanese Hitachi Electric Wire Rope Hoist made in china1-21.jpg

Specifications

Type
Capacity      (t)
Lifting Speed (m/min)
Standard Lift (m)
Lifting    Motor
Traversing    Motor
Wire Rope
Test Load         (t)
Rail
Classific-ation
Min. Radius of Ring    Rail          (m)
Weight  (kg)
50Hz
60Hz
Power         (kw)
Rotation    Speed           (r/min) 
Power         (kw)
Rotation    Speed           (r/min) 
Traversing    Speed                    (m/min)
Diameter    (mm)×falls                  
50Hz
60Hz
JP0202S
2
8.4
10.08
9
3
1380 (50Hz)  1656 (60Hz)
0.4
1380 (50Hz)  1656 (60Hz)
14/21
16/25
11.2 × 2
2.5
38 square steel bar or 12kg rail
M4
1.8
/
JP0302S
3
7.5
9
5.5
0.4
10 × 2
3.75
2
420
JP0504S
5
6.7
8.04
7.5
0.75
12 × 4
6.25
3
680
JP07504S
7.5
6.7
8.04
9
0.75 × 2
14 × 4
9.375
3
1260
JP1004S
10
5
6
11
0.75 × 2
16 × 4
12.5
straight    line
1560
JP1504S
15
2.5
3
13
1.1 × 2
20 × 4
18.75
3150
JP2004S
20
2.5
3
15
1.1 × 2
22.4 × 4
25
3450

 

Dimensions (mm)

Type
Capacity (t)
Headroom
L
A
B
E
G
M
W
Фd
Фp
a
H
JP0202S
2
985
6000
595
435
/
/
/
/
/
/
/
JP0302S
3
1115
6000
755
570
450
310
325
160
71
156/140
42
JP0504S
5
1190
8000
845
690
550
310
425
160
90
156/140
58
JP07504S
7.5
1345
8000
1075
830
315
570
560
230
100
128
69
JP1004S
10
1515
8000
1075
885
355
590
650
230
130
156/140
69
JP1504S
15
1865
8000
1060
750
500
705
820
300
130
190
86
JP2004S
20
2010
12000
1210
900
500
705
900
300
165
190
108
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