End Truck Wheel Kits

Keyword:End Truck Wheel Kits   Model:150-545mm   Time:2018-10-1 9:15:52

End truck wheel kits or End carriage wheel kits are the essential parts for top run end carriages, which are used to support the cranes and load. End truck wheel kits are applied on crane end carriages, which to carry the main crane beams to move forwards and backwards on the runway rail. People sometimes call them crane wheel or crane wheel kits.

FEATURES

• Compact and smooth body, strong and durable, rugged construction

• Easy installation, easy maintenance and easy to change parts when broken

• Reliable safety, stable and smooth operation, low repair rate and designed for end carriage

• Pollution free, environmentally friendly, low noise and professional manufactory

• Professional design with fashion appearance which makes the wheel look more exquisite

• Anti-corrosion protection and anti-collision device provide more safety for load works

• Die forging wheel with high shock resistance and wear resistance provides good quality

• Self-lubricating and dust proof bearing makes the wheel has a long service life

• Transmission wheel with the overall structure can help to reduce operating noise

• Smaller diameter and lower height make the wheels more suitable for any load jobs

• Overload type seal structure bearing greatly improves the production efficiency

• High tensile strength and high tolerance which can make wheel be used longer

• Using the external spline which can provide a beautiful appearance to the wheels

• The surface hardness can up to 55 HRC which can provide more stable for wheels

• Thermal refining and UT report make our customers easy to trust the quality of products

• Brushless design and no electromagnetic interference provide a smooth operation for wheels

Diameter                                             150mm-545mm
Usage                                                  End carriage of crane
Rated Load Capacity                         1Ton-20Ton
H.S. Code                                            8431499900
Process                                               Forging or Casting
Material                                               S45C and SC49
Tread Hardness                                  Hs 45-55(HB 300-380)
Certification                                        CE, ISO, SGS
Module                                                M3, M4, M5 or as you required
Warranty                                             12 Months
Standard                                             ASTM, ASME
Heat Treatment                                  Normalized, Annealed, Quenched, Tempered
Power Resource                                Electric
Test                                                     Chemical composition, UT, MT
Finishing                                            Bright
Color                                                   As you required
Quenching Depth                              No less than 20mm

INTRODUCTIONS

         End truck wheel kits are the essential parts for top run end carriages, which are used to support the cranes and load. End truck wheel kits are applied on crane end carriages, which to carry the main crane beams to move forwards and backwards on the runway rail. Our high quality End truck wheel kits can help cranes move on the track more stable and smooth, producing lower noise.

         Forged Crane wheels are available in crane potation hardness up to 55 HRC including our standard heat treatments. What’s more, end truck wheel kits are also able to be deep hardened for heavy wear or load requirements. The wheel hot forming adopts die forging technology and the reasonable metal streamline distribution can lengthen the service life of the wheels, also make the wheels have good mechanical performance and reliable quality. End truck wheel kits are durable and hard enough to make our customers use the products more than ten years.

        End truck wheel kits include geard wheels, plain wheels, shafts(axles), bearings, spacers and keepers, which are the important components of our products. Our End truck wheel kits use the HRB bearings can meet any requirements of walking mechanism. What’s more, all components of our End truck wheel kits are made of high quality steel which is S45C or SC49. Compact and stable structure, high assembly precision and the low running smooth noise are all the great advantages of our End truck wheel kits.

        On geared wheel, bearing is somewhat big and small at the beginning, after some time running it will be ok, it rotates in low speed and requirement is not so strict. On non-geared wheel (plain wheel), bearing does not rotate. Bearings should never wear in and be OK after a while. When we build into crane and geared wheel moves crane, non geared wheel will turn but inner race of bearing turns on shaft. So the hole for the bearings should be .003 to .005 interference which are smaller than the OD of the bearings. Otherwise, bearings insert in the wheels do not turn, too much interference will wear shaft out. For each end truck we use 3 short spacers and one long spacer (there would be three L and one M per end truck). Long spacers are used on non-geared wheel for difference in dimension E with geared wheel. Our wheels have different sizes from 150mm to 545mm which is suited in normal different size ASCE rail and square bars. 

         According to wheel rim, out end carriage kits can be divided into three types, non-flange end carriages, single flange end carriage wheels and double flange end carriage wheels. They are equipped with the same high-quality components, but they still have their own applications. The non-flange wheels don’t have flange to block the wheels which make the end carriages become easily derailed. Therefore, the usage of non-flange is limited. While, the single and double wheels are not easily derailed and more safe than non-flange ones. Besides, the single and double flange wheels have different rim sizes. The single ones’ rim height are usually from 20 to 25mm, and the double ones rim height are commonly from 25 to 30mm. We can provide any type of End truck wheel kits, which can meet our customers’ requirements as much as possible.

         End truck wheel kits are technically advanced and successfully used in different industries like steel plant, rolling mill, cement plant, paper mill, chemical industries etc. They are very suitable for all hoist cranes, like overhead traveling cranes, gantry cranes, semi gantry, traveling jib cranes, transfer cars and lorries.

        End truck wheel kits are also called end carriage wheels, crane wheels, wheel kits, end truck wheels, end carriage wheel kits, steel crane wheels, bridge crane wheels, gantry crane wheels, hoist wheels, crane trolleys.

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Detailed Description
1.Geared Wheel

The high-quality and professional performance geared wheel of end truck wheel kits is the wheel which drives other wheels to rotate and transmits the power to other wheels. Our geared wheel has a different diameters from 150mm to 545mm.



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2.Plain Wheel
The die forging plain wheel is a passive rotation. It is a wheel which is driven by the driving. Our plain wheel also have the same various sizes as the geared wheel. Plain wheel and geared wheel are the most vital components of our End truck wheel kits.


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3.Shaft | Axle
High performance shaft is a an important part of End truck wheel kits.


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4.Bearing
The HRB bearing which is dust proof and self-lubricating, which can provide more safety and secure to the wheels, making the End truck wheel kits have a long service life.

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5.Spacer
Using the professional-designed spacer which is developed in a special steel through a forging technology, can improve the driving precision and make the wheels become more suitable for load assignments in any situation.

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6.Keeper | Axle Keeper
Keeper has a function of fixing the axle. We provide high quality keeper to the customers, to make sure our end carriage wheels can operate better and more safe. Our End truck wheel kits include four keepers to ensure the integrity of the wheels.

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7.Pressing Plate (optional)
On each wheel, we will put an pressing plate, which is heavy duty and high performance, to fix the axletree of our end truck wheels.

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8.Nuts (optional)
High-performance nuts are well connected spacer with the structure of wheel, which can make wheels work better and operate longer.

9.Structure
Compact wheel structure with high tolerance and wear resistance can make our End truck wheel kits have a long service life.

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Others
1.Some explaination for catalogue
      GW = geared wheel = active wheel
      PW = plain wheel = non-geared wheel = driven wheel
      Shaft is also called axle, keeper called Axle Keeper. 

2.Accessories of quantity for wheel set, dimension could be customized.
     2 pcs geard wheels per set of wheel
     2 pcs plain wheels per set of wheel
     4 pcs shafts(axles) per set of wheel
     8 pcs bearings per set of wheel
     6 pcs short spacers per set of wheel
     2 pcs long spacers per set of wheel
     4 pcs keepers A per set of wheel (with bolts and spring washers)
     4 pcs keepers B per set of wheel

3.Package
     End truck wheel kits will be filled by foam and crated together to avoid broken when it delivery. Besides, the main steel structure will be packed by plastic woven cloth, and other parts will be putted in high-quality plywood crate.

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4.  Maximum wheel load is 1.25 time of the rated wheel load, such as GW180PW180, rated load is 3200kg, maximum load is 3200*1.25=4000kg.
5.Cautions

     1). Before using, must check the components such as wheel structures, shafts, bearings and other important parts to make sure they operate normally and safely.

     2).The End truck wheel kits’ maintenance, repair and servicing are allowed only by the specialized person who have been trained.

     3).Our End truck wheel kits are not suitable for the continuous using and mechanized drive. The substances which are explosive or aggressive also can not use end trucks to load jobs.

    4).At least once a year, the End truck wheel kits must be examed by a professional person to make sure the safety.

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Quotation for LD crane wheel

Quotation for crane wheel

Proposal for end truck wheels with bearing capsule and gearmotor to fabricate of the end truck in U.S.

Technical info

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Specifications

Type
Bearing
Gear    Teeth
Material
HRC    Hardness
Wheel    Load (kgs)
Square    Bar (mm)
GW150PW150
6306Z
M3×48T/M4×35T
S45C
50±5
2100
32
GW180PW180
6308Z
M3×58T/M4×42T
S45C
50±5
3200
38
GW198PW198
6308Z
M3×64T/M4×47T
S45C
50±5
4900
38
GW250PW250
6309Z
M3×81T/M4×60T
S45C
50±5
5700
44
GW280PW280
6310Z
M5×54T/M4×67T
S45C
50±5
8100
44
GW345PW345
6311Z
M5×67T/M4×84T
SC49
45±5
9700
55
GW430PW430
6314Z
M5×84T/M6×69T
SC49
45±5
15000
55
GW545PW545
6316Z
M5×107T/M6×88T
SC49
45±5
19000
63

 

Dimensions(mm)

Type
A
B
C
E
F
G(Ф)
H
J
K
L
Qty (pcs)
M
Weight (kg)
GW150
150
120
50
90
185
30
200
9
9
5
2
20
37
PW150
75
2
GW180
180
150
60
100
185
40
200
9
9
5
2
20
57
PW180
85
2
GW198
198
170
60
105
185
40
200
9
9
5
2
20
72
PW198
90
2
GW250
249
220
70
115
275
45
290
13
13
10
2
25
136
PW250
100
2
GW280
280
250
70
115
275
50
290
13
13
10
2
25
175
PW280
100
2
GW345
345
300
75
140
285
55
300
13
13
10
2
40
319
PW345
110
2
GW430
430
400
80
150
285
70
300
13
13
10
2
40
542
PW430
120
2
GW545
545
500
80
150
285
80
300
13
13
10
2
40
872
PW545
120
2
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