Technical proposal for Installating Vacuum Glass Lifter Robot (VGL 600)

Keyword:Vacuum Glass Lifter Robot   Time:2020-4-20 23:53:48

Technical proposal for Installation Robot VGL 600 (front driven)

Profile:
The machine featured of battery powered which make sure that the machine could be applied for glass plate or curtain installation indoors or out doors without cable connection, it was driven by front wheels with mechanism differential axle, the wheel has special big pattern for rough condition floor. The machine contained hydraulic system, which provided powerful strength for lifting, extension, tilting and side moving, with sensible mechanical valve, all hydraulic cylinder moving speed could be sensible, which could be helpful for fine positioning during installation processing.

Main Specifications:

1. Maximum load: 600kg while the arm back to end, 300kg while the arm full extended

2. Maximum lifting height: 3300mm from ground to the centre of the suction frame

3. Moving: automatically moving, speed control by manual roller sensibly

4. Lifting control: with hydraulic ram, controlled by manual mechanism valve sensibly

5. Extension control: with hydraulic ram, controlled by manual mechanism valve sensibly, maximum extension distance 600mm, maximum extension distance from the front  wheel to the suction pads was 1310mm( the ram in parallel with ground)   


6. Tilting control: with hydraulic ram, controlled by manual mechanism valve sensibly, the maximum tilting degree near to 135 degree

7. Rotation control: with hydraulic rotator for endless rotation

8. Side moving: with hydraulic ram, controlled by manual mechanism valve sensibly, 75mm for both sides, totally 150mm

9. Side turning: By manual, with a spring lock for positioning, the maximum rotation was 180 degree, 90 degree for both sides

10. Self weight: about 920kg with counterweight, 600kg without counterweight

11. Overload sensor: A micro switch mounted on steering bracket, used as detecting part for overload, the extension and lifting function will be locked while the sensor activated

12. Power: DC 24V

13. Driven unit: the rear wheels driven with DC motor worked as driven unit as well as for turning

14. Wheels: 400mm*180mm *2, PU filled tyre in both front and rear

15. Driven unit power: AC 24V brush-less motor, .2.2KW

16. Hydraulic station power:0.8KW

17. Battery: 12V,100A*2

18. Maximum working period: about 20 Hours

19. Charging power:110-220V

20. Charging time: about 5 hours

21. Vacuum system: Dual pump and dual system

22. The suction frame sized of 1800mm(L) and 800mm(W)

23. Wired remote control: A proportional valve with a amplifier as speed control unit for glass fine positioning

Vacuum Glass Lifter Robot 600(front driven)-5.png

Over-load sensor:

Vacuum Glass Lifter Robot 600(front driven)-6.png

Main components in each vacuum system:

1. Vacuum Pump: CV-35, DC 24V, maximum vacuum flow 35L/minute, maximum vacuum pressure -85kpa

2. 6 of suction pads of dia.300 mm, integrated made of aluminum body with NBR, the suction pads were designed with buffer spring on upper and lower, mounted on the cross beam with retainer

3. The safety tank was designed independently, and a Non-return valve mounted safe tank to ensure a long keeping time.

4. A “Red-Green” vacuum meter mounted in front of device.

5. A Digital vacuum switch to detect the vacuum level, the switch control the vacuum starting/stopping point for power save, the preset parameter of switch was starting at -60kpa, pausing at -70kpa.

6. A of 3/2 way hand switch slide valve in each vacuum system that used for manual controlling the “Suction-Release”

7. The Red-green vacuum meter mount in front of the operator to make sure the vacuum system status in sight

8. The device has an integrated warning unit EW0 with acoustic signal. if the vacuum drops below 60% a howler starts.

9. Red-Green light mounted on electric box for showing device working status, red for alarm, and green for power through, in case the power failure or vacuum level drops down below the required level 60%, the warning system will start automatically with sound and light.

The lifter was designed for transportation or handling the materials at:
Max.carrying capacity: 400kg at vertical (60% vacuum level)

Vacuum Glass Lifter Robot 600(front driven)-6A.gif

 Package:

Vacuum Glass Lifter Robot 600(front driven)-7.jpg

  Price:                             $21,500.00 (with default wired control)
 Terms of  Payment:        30% advance and balance upon copy of BL
 Terms of  Delivery:         FOB china
 Delivery time:                 Approx. 5 weeks after receipt of order
 The spare parts as repair pack:

No

Parts name

Model

Qty

1

Hydraulic sealing for lifting

Dia.63mm

2

2

Hydraulic sealing for extension

Dia.50mm

2

3

Hydraulic sealing for tilting

Dia.63mm

2

4

Hydraulic sealing for side shift

Dia.40mm

2

5

Vacuum system relay

HHC68A

1

6

Hydraulic pump relay

Iskra 24/ 150A

1

7

Fuses for main controller

RT28-32/16A

2

8

Fuses for vacuum system

FS-101/10A

2

9

Fuses for hydraulic pump

FS-101/10A

2


We can make remote control for Vacuum Glass Lifter Robot, which need an additional cost of 1800 USD. Pls check photo below

remote control for Vacuum Glass Lifter Robot 600(front driven).jpg

Site photos of Vacuum Glass Lifter Robot

Vacuum Glass Lifter Robot 600(front driven)-8.png

Vacuum Glass Lifter Robot 600(front driven)-10.jpg

Vacuum Glass Lifter Robot 600(front driven)-9.jpg

Vacuum Glass Lifter Robot 600(front driven)-12.jpg

Vacuum Glass Lifter Robot 600(front driven)-11.jpg

We can use deep thread tyre (large thread tyre) below, It has better grip but lower wearing.

Vacuum Glass Lifter Robot 600(front driven)-13.jpg

Vacuum Glass Lifter Robot 600(front driven)-14.jpg