Air Balancers

Keyword:Air Balancers   Model:Air Balanc   Time:2018-4-6 9:45:48

Air balancers are practical application of the pneumatic control technology principle. The air actuated balancer is able to work smoothly and the speed is stable when the load changes. As one of professional air balancers manufacturers, our Air balancers or air balancers hoist is in high quality and low price.

Features
• Durable, environment-friendly, excellent in quality, free maintenance of wire rope drum 

• Button control handle accurately and effectively control the lifting speed and rhythm 

• Compressed air can be transformed into the rotating mechanical energy through movement 

• When gas source suddenly cuts off, brakes will be locked automatically and directly controlled 

• Equipped with a balance control valve and a control switch to improve and balance the object 

• The brake mechanism can effectively control the weight drop caused by the sudden fall 

• The pendant handle is positioned at a load of different weight and can be stably hung 

• When compressed air enters the cylinder, reciprocating motion is lighter and more stable 

• Pneumatic valves have precise control of piston in and out of air, achieving floating balance 

• The piston pushes the roller in the drum, synchronizing the roller, thus driving the wire rope 

• The suspension handle of the pneumatic air balancer is easy and simple to operate 

• Pneumatic air balancers help reduce energy costs, and air consumption is equivalent to fiftieth 

• Can be protected from exceeding the load because of the large air braking motor system 

• Best solutions can provide you according to your specific use and installation requirements 

• One year warranty granted on our top-than-ever commitment to customers 

• Tested by professional welders and engineers for safety and security 

• Fully compliant with high standard and assembled by trained and qualified personnel 

• Decent price with competition under the high quality and on-time delivery with great package

Capacity                                                                 60kg-440kg                   
Color                                                                       Customized
Lifting height                                                          0.9m-2.4m
Lift speed                                                                <60m/min
Number of wirerope                                              1, 2
Working medium                                                   Compressed air
Working pressure                                                  0.7mpa
Hose diameter                                                       10mm, 12mm
Hose fitting thread                                                 Rc3/8
Air consumption                                                    0.27m³/min-0.36m³/min
Sound level                                                             76dB
Certification                                                            CE, GS, ISO, TUV
Power source                                                          Pneumatic
Condition                                                                 New
Warranty                                                                  1 year
HS code                                                                   15192090

PDF DOWNLOAD

Air Balancers (technical brochure).pdf

INTRODUCTIONS

Air balancers are practical application of the pneumatic control technology principle. The air actuated balancer is able to work smoothly and the speed is stable when the load changes. Besides, air balancers have longer working time compared with other hoists because of their good quality, unique design and perfect construction, helping you improve productivity and providing an economic solution for your requirements. With special parts, they can give a variety of functions and it can be used in many sites and working fields. No matter which workpiece you want to handle, you will find solutions that air balancers are suitable for your needs.

Air balancers contain a fixed ball screw, which is kept in place by two six headed bolts through the end cover. The two pins in the end cover engage the notch on the end of the ball screw to prevent the ball screw from rotating. The reel assembly is made up of reel, ball nut and thrust bearing and runs on ball screw. The piston contacts the thrust bearing and  moves back and forth with the drum assembly while the piston does not rotate. Then, talking about compressed air, which supplies power for air balancer. It is controlled by an external control package. Air enters or leaves the piston chamber through a single hole in the cover. This compressed air causes the piston to move laterally. The piston pushes the thrust bearing to make the drum move laterally along the ball screw and wrap the wire rope. When air is discharged from the piston chamber through the control package to the atmosphere, the load or hook moves downward.

Air balancers provide ergonomics elevator assistance and interaction with operators to make heavy objects easy to move. Accurate and pollution-free positioning enables the operator to lift, reduce or move the load freely with his hands free. There is almost no resistance. The freedom and easy control of such operations make it safer, easier and faster to upgrade and move heavy tasks in manufacturing, warehousing and other operations. Built in safety features such as overload protection and cable recoil brakes enable the ergonomics efficiency of these balancers. ZA controls provide high speed and low power control. Suspension kit is available, but not with this air balancer.

Air balancers are also called pneumatic balancers, pneumatic air balancers, air house balancer, air chain balancers, air wire rope balancers, balance air pneumatic hoists, air balancer hoists, hose balancers, hoist balancers, air balancing devices, air balancers and hoists.

Air balancers are widely applied for material handling, parts installation, mould replacement, machining and manufacturing, automobile assembly line, precision equipment maintenance, particularly through heavy industries. They are also ideal equipment used in a situation where the goods need to be transported smoothly, such as aircraft, aerospace, automotive, precision machinery and equipment, fragile and explosive production, processing, lifting and other occasions.

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Detailed Description

1.Z-Stop location
 The Z-Stop eliminates the downward drift of the load or tool when shutting down or closing the air supply at night. The Z-Stop will stop the drift within 6 inches and place the balance air in the mechanical locking position to prevent damage to the tool or object under the hanging load.

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2.Z-Brake
The Z- brakes contained increase safety by preventing sharp contraction in case of sudden release or loss of load. When the "UP" button is used to completely sag, the brake also eliminates the excessive upward acceleration of the unloading hook.

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3.Out-tag out device
In case of failure or damage, the special lock out-tag out device prevents air compression and invalidate the balancer.

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4.18 pocket liftwheel
18 pocket liftwheels ensure the perfect air balancer operation without the chain elevator.

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5.Lost load protector
The lost load protector prevents rapid movement of the chain if the load is lost or dropped.

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6.Built-in chain container

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7.Handshake style pendant control
The handshake style pendant control is ergonomically designed to keep the wrist and thumb in neutral position.

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8.Suspension lugs
 Suitable for all Ramhoist suspension and also for other manufacturers.
9.Rugged steel housing
 All steel housings increase durability.
10.Injection-molded reel
 Engineering plastics, with excellent durability and wear resistance.
11.Anti-friction ball screw
 Provide a smooth route for the cable.
12.Heavy-duty thrust bearing
 Absorb piston force and transfers smooth disc reel on ball screw.
13.Low-friction cable guide
 Ensure that the optical cable on the reel is smooth.
14.Air chamber and piston
Air chamber and piston form the heart of the unit. When air entering the chamber, it pushes the piston to rotate the spool, wind the cable and lift the load. Also, exhausting air lowers the load, regulating this flow balances the load, creating a zero gravity float.

  

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15. Bearing
 The thrust ball bearing is dust-proof.
16.Piston and cylinder
 The grease from the piston and the cylinder wall has been imported from Germany, at that time, compressed air enters the cylinder and pushes the piston reciprocating to become more compact and lubricated.
17.Valve
 Precision motion controls piston degassing to realize balance function.
18.Control pendant
 Button control can control the speed of lifting accurately and effectively.
19.Air cut-off protection
 When the gas source is suddenly cut off, the power transmission part is directly controlled by a centrifugal brake, and the brake is automatically locked to prevent any load from falling without air.
20.Brake mechanism
 The centrifugal brake system effectively controls the material due to sudden weight loss or load rejection, causing the rope and hook to suddenly rise and fall.
21.Ball screw
 The piston drives the rotating ball screw reel to rotate synchronously to drive the load on the lifting drum.

Others
 1.Application
 ①Suspension track
 Land production sites can be saved, because no floor space suspension system is needed. Reconstruction and expansion are simple and money-saving. The Air balancers can be hung on the travelling pulley freely to slide away on the I-beam, which is suitable for heavy cranes.

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②Column cantilever crane
 Using column cantilever cranes is a comprehensive, economic logistics solution. Hanging cranes in a particular place is the best handling solution, for example, in a warehouse or a workshop that other lifting equipment can't install. Column cantilever cranes are suitable for the load range up to 2000kg.

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③Wall cantilever crane
 As the wall cantilever crane is mounted on a supporting concrete wall, column, or other load-bearing components, the 270 degree rotating wall cantilever crane does not need ground space, because its decisive advantage is to save the storefront and column space, which can be directly installed on the wall or the column. Fixed, simple and convenient, standardised bracket saves a lot of complex debugging process. Therefore, for small space and high lifting height requirements, low clearance wall cantilever cranes are undoubtedly the best choice.

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2.After-sale service
 We promised to repair the issue regardless of if it was caused by defect or misuse only if you have a problem in the first 6 months of ownership. But the 6 months repair does not cover damage caused to the Air balancers.
3.Warranty
 There is usually 24-month-warranty. Most of parts can be sold separately and we can provide some free part even if these parts are broken in expired warranty period.
4.Packaging
 The film wrapping is designed for packaging. As to the packaging size, it depends on the machine you ordered.
5.Terms of payment
 50% down payment, NET before consignment
6.Delivery time
 15 days
7.Transport way
 By sea or as per your demand 

Type
 ①

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② 

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③Double air balancer

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④Manipulator type air balancer
 Manipulator type air balancers are an ideal manipulator with low lift and eccentric load. This kind of manipulator has been developed in recent years, especially in short and intensive lifting, which is better than any other traditional lifting appliances.

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Working Video of Air Balancer:

https://youtu.be/YSg97BFq_i0

https://youtu.be/7OCg4BG9c0I

https://youtu.be/Ee2nlp9UBRI

https://youtu.be/6HfqfIKUwIA

Offer of Air Balancer (type: AB60) for Ukraine

Technical parameters of Air Balancer (type: AB100, 2m lift)

Offer of 160kg air balancers for U.S.

Technical info

China Supplier of Air Balancer1.jpg

Specification

Type
Capacity     (kg)
Lifting Height    (m)
Φ      (mm)
L       (mm)
A1     (mm)
A2      (mm)
Number of Wirerope
Working Medium
Working Pressure     (mpa)
Hose Fitting Thread   (in)
Hose Diameter (mm)
Air Consumption        (m³/min)
Speed    Range
 
Weight  (kg)
Rated Load Speed
No    Load Speed 
Up     (m/min)
Down  (m/min)
AB60
60
1.4
165
405
245
400
1
Compressed Air
0.7
Rc3/8
10 / 12
0.27
58
22
25
AB70
70
2
169
520
240
400
1
0.32
42
22
27
AB100
100
1.8
260
405
290
450
1
0.33
30
24
37
AB120
120
2
200
520
240
400
2
0.33
25
24
35
AB160
160
2.4
260
520
290
450
1
0.35
20
26
58
AB220
220
1.9
260
520
290
450
1
0.36
17
26
62
AB225
225
1.8
250
520
290
400
2
0.35
26
26
42
AB320
320
1.1
260
520
290
450
2
0.35
10
27
62
AB350
350
2.0
250
720
290
450
2
0.36
9
27
45
AB440
440
0.9
260
520
290
450
2
0.36
8.5
28
62

 

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Specification

Type
Capacity    (kg)
Lifting Height     (m)
Φ             (mm)
L                (mm)
A1                 (mm)
A2                (mm)
Number of Wirerope
Working Medium
Working Pressure       (mpa)
Hose Fitting Thread (in)
Hose Diameter  (mm)
Air Consumption(m³/min)
Speed    Range
Weight   (kg)
Rated Load Speed
No    Load Speed 
Up      (m/min)
Down  (m/min)
AB60
60
1.4
165
405
245
400
1
Compressed Air
0.7
Rc3/8
10 / 12
0.27
58
22
25
AB100
100
1.8
260
405
290
450
1
0.33
30
24
37
AB160
160
2.4
260
520
290
450
1
0.35
20
26
58
AB220
220
1.9
260
520
290
450
1
0.36
17
26
62
AB320
320
1.1
260
520
290
450
2
0.35
10
27
62
AB440
440
0.9
260
520
290
450
2
0.36
8.5
28
62
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